Heavy Equipment

Performance Under Pressure: Engineering, Testing & Support for Heavy Equipment

Heavy equipment and off-highway machinery operate in the most demanding conditions, requiring durability, precision, and regulatory compliance to ensure safety and performance. Dayton T. Brown, Inc. (DTB) provides comprehensive engineering, testing, logistics, and technical publications services tailored to the unique challenges of the heavy equipment industry. Whether you need validation testing, technical manuals, or product support solutions, DTB delivers the expertise and infrastructure to keep your equipment running at peak efficiency.

Specs & Requirements

As heavy equipment becomes more advanced, so do the industry’s requirements for safety, performance, and longevity. DTB ensures compliance with key industry standards, helping manufacturers meet stringent regulatory and operational demands.

Key industry standards and certifications include:

SAE Standards

for heavy equipment performance and safety

CISPR Standards

for electromagnetic interference (EMI/EMC) compliance

ASTM and ANSI Standards

for materials and component performance

ISO Standards

for quality management and testing methodologies

MIL Standards

for military-grade durability and reliability testing

OSHA & EPA Compliance

to meet safety and environmental regulations

These certifications ensure that your heavy equipment is built to last and capable of withstanding extreme environments and operational stresses.

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Engineering & Testing Services for Heavy Equipment

Heavy equipment must withstand extreme conditions and demanding workloads. DTB’s cutting-edge testing facilities and engineering expertise ensure your machinery meets the highest standards for durability, reliability, and compliance.

Vibration and Shock Testing

Evaluating off-highway equipment to ensure durability under harsh operational conditions.

Environmental Testing

Simulating humidity, temperature extremes, and corrosion exposure to assess long-term resilience.

EMI/EMC Testing

Verifying compliance with electromagnetic interference standards to prevent system malfunctions.

Structural Integrity Testing

Assessing the strength and reliability of heavy equipment frames and components.

Load and Stress Analysis

Measuring operational limits to enhance performance and safety.

Failure Mode Analysis

Identifying potential weaknesses before they lead to costly breakdowns.

Power Testing

Evaluating electrical systems and hybrid power sources for efficiency and reliability.

Vehicle Instrumentation & Data Acquisition

Capturing real-time performance data for in-depth analysis.

DTB’s rigorous testing processes help manufacturers validate performance, optimize design, and ensure their heavy equipment is ready for the toughest applications.

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Product Support & Logistics for Heavy Equipment

Heavy equipment must operate reliably in demanding environments, from construction sites to mining operations. DTB provides robust logistics and product support solutions to ensure maximum uptime, efficiency, and lifecycle durability.

Logistics Management Information (LMI)

Tracking wear rates, maintenance schedules, and part replacements for excavators, loaders, and other heavy machinery.

Product Support Analysis (PSA)

Evaluating system sustainability to extend service life and reduce costly downtime in industrial operations.

Maintenance Planning and Reliability Analysis

Developing predictive maintenance strategies to prevent breakdowns in harsh operating conditions.

Parts Provisioning & Supply Chain Management

Optimizing inventory and sourcing critical components for industries like construction, mining, and heavy manufacturing.

Failure Mode Analysis

Identifying stress points and wear patterns to enhance durability under extreme loads and rugged terrain.

DTB’s expert support solutions provide heavy industry operators with the insights and resources needed to keep equipment running efficiently, even in the most demanding applications.

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Technical Publications Services for Heavy Equipment

Heavy equipment operators, field technicians, and maintenance crews depend on accurate, industry-compliant documentation to keep machines running under the toughest conditions. DTB specializes in technical publications solutions tailored to the construction, mining, forestry, and industrial equipment sectors, ensuring manuals are clear, reliable, and built for real-world use.

Operator & Maintenance Manuals

Step-by-step operational and service guides for excavators, haul trucks, wheel loaders, bulldozers, cranes, and other industrial machinery.

Illustrated Parts Breakdown (IPB/IPC/IPL)

Exploded-view diagrams for precise component identification and streamlined parts ordering.

Wiring Diagram Manuals (WDM)

Electrical schematics and troubleshooting guides for complex hydraulic-electronic control systems in heavy equipment.

Fault Isolation & Troubleshooting Manuals (FIM/TSM)

Step-by-step fault detection procedures for drivetrain, hydraulic, and powertrain systems to reduce downtime in the field.

Interactive Electronic Technical Manuals (IETMs)

Digitized manuals with advanced search functions, 3D models, and embedded diagnostic tools for fast field access.

Training & Safety Documentation

OSHA-compliant safety procedures, operator certification training, and technical reference materials designed for high-risk industrial environments.

Legacy Document 
Conversion

Modernization of aging paper-based manuals into digital formats compatible with mobile devices, field tablets, and fleet management systems.

DTB’s technical documentation ensures heavy equipment operators, fleet managers, and maintenance crews have the critical information needed to maximize uptime, improve efficiency, and meet industry safety and compliance standards.

Why Choose DTB for Heavy Equipment Support?

DTB is the trusted partner for heavy equipment manufacturers, fleet operators, and service providers across industries such as construction, mining, forestry, and industrial operations. Our deep expertise, advanced testing facilities, and precision-driven approach ensure that your machinery meets the toughest operational and regulatory demands.

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Here’s why industry leaders choose DTB:

75 Years of Heavy Industry Expertise

Extensive experience in engineering, durability testing, reliability analysis, logistics, and technical documentation for large-scale machinery.

Advanced Testing Facilities

Specialized capabilities for vibration, shock, structural integrity, load testing, and environmental simulations tailored to off-highway and industrial equipment.

Full Lifecycle Support

From initial design validation and prototype testing to field performance analysis and aftermarket technical support.

Industry-Specific Solutions

Customized engineering, compliance testing, and documentation services for heavy-duty vehicles, earthmoving machinery, mining equipment, cranes, and industrial transport systems.

Proven Track Record

Supporting top OEMs, Tier 1 & Tier 2 suppliers, and government contractors in the construction, mining, and industrial equipment sectors.

Get the DTB Advantage for Your Heavy Equipment

Whether you need ruggedized testing for extreme environments, advanced engineering analysis to optimize equipment lifespan, world-class logistics support, or highly detailed technical documentation, DTB delivers. We’re There!

Contact us today to learn how DTB can enhance the durability, safety, and efficiency of your heavy equipment.