At Dayton T. Brown, Inc., we specialize in reverse engineering solutions for obsolete, proprietary, or undocumented components. Whether for military or commercial applications, our experts utilize advanced data collection, inspection, and material analysis to transform physical objects into accurate 3D models and comprehensive Technical Data Packages (TDPs), ensuring seamless reproduction and manufacturing.
Our metallurgical experts analyze material composition, manufacturing processes, joining methods, and surface treatments such as plating and shot peening. We ensure all specifications align with industry standards and can assist in developing technical data packages and vendor qualifications.
Our engineers reconstruct parts and assemblies into fully surfaced 3D models and 2D technical drawings for accurate fabrication. We specialize in military aircraft and helicopter components, from structural elements to exterior fairings. Using advanced Geometric Dimensioning & Tolerancing (GD&T) techniques, we verify precision, compare CAD models, and detect deviations in real-time, reducing time and costs for our clients.
We analyze outdated materials and designs to improve compatibility with modern manufacturing techniques and standards. By leveraging cutting-edge materials, advanced production methods, and in-depth failure analysis, we enhance product reliability, reduce life-cycle costs, and accelerate time to market.
Advanced 3D Laser Scanning Technology
Measurement range: 9 ft. (2.7 m)
Volumetric accuracy: ±0.041 mm (±0.0016 in.)
Single point repeatability: 0.029 mm (0.0011 in.)
Accuracy: ±0.035 mm (±0.0014 in.)
Repeatability: 35 μm, 2σ (0.0014 in.)
Effective scan width (near field): 53 mm (2.09 in.)
Points per line: 752 points/line
Scan rate: 60 frames/sec.; 60 frames/sec. x 752 points/line = 45,120 points/sec.
DTB helps identify reliable vendors by conducting quality assurance site surveys and evaluating calibration, inspection, asset tracking, and quality control. Our team ensures compliance through first-article inspections, proof load testing, and fatigue evaluations.
Our reverse engineering process adheres to strict industry standards, ensuring compliance with military, aerospace, and commercial specifications. Our team provides full documentation, testing, and validation to support your project’s success.
From legacy part reproduction to performance optimization, DTB delivers end-to-end reverse engineering solutions. Contact us today to discuss your project needs and discover how we can help revitalize, enhance, and sustain your critical components.
We provide comprehensive technical publication services, offering expert technical writing, illustration, data conversion, and systems integration. Our team specializes in mechanical, electrical, and hydraulic systems, and we are adept at creating and managing technical documentation to meet evolving standards like S1000D. From authoring and graphics to legacy data conversion and 3D model integration, we deliver precise, tailored solutions to support your technical information needs.
Our logisticians are experienced in the preparation of logistics management information and critical logistics deliverables such as level of repair analysis & provisioning, maintenance planning & reliability, and logistics consulting – ensuring efficient, cost-effective support for military, commercial, and government programs.
SCIFs, Shipping Containers, Material Management Support
We specialize in designing and integrating advanced products and intelligent systems such as mobile and transportable SCIFs, satellite shipping containers, and material procurement support for your critical missions.
Dayton T. Brown, Inc. 1175 Church St. Bohemia, NY 11716
Dayton T. Brown, Inc. 23967 Prop Way Hollywood, MD 20636
